C-list blaster project

Glad to see you didn't give up. Keep us posted.. 250 +125 you are still ahead imo. plus xtra parts to make $ back.. :)
 
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Whell after reboring Craigslist jug to 67.25 and weisco piston. She starts up and purs like a kitten. Started brake in warm ups.
Got 1998 carcass for $100. It had about everything I needed. Pretty much stock everything other than bore. Started with a 240 jet. Klotz 32:1 premix.
 
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Break in warm ups are going fine. Idle is fine and purs. BUT when I took a light spin down the driveway, ..... I believe we have a slippy clutch. She did not want to grab for crap. We'll be going back in and taking a look. Torqued everything to the T.
 
This is where we're at today. I have a 98 frame everything will get switched over to. But for now getting her running smooth is the main issue. I can't work on stuff that's not clean.
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Question: Where to start jetting this one. Have a 240 in it.

67.25 bore
Stock pipe and exhaust
foam filter w/ or without lid?

Also clutch issue was resolved by switching plates with extra bottom. She at least scoots around the yard and goes in and out of all gears fine.
 
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As you pre mix, #250 with the lid #270 without.

Until you finish the break-in tanks of fuel you will not be able to plug chop, so jet on the safe side.

Needle in middle slot.

Plug chop to confirm after break-in period.
 
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The start of rebuilding and with a nice clean straight frame. The front brake and fender support was re-welded. Bent old frame and broken motor mounts.
This could possibly get moved to the builds thread.
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lookin good davo !
prolly don't even need to wash your hands after working on sumthin that clean :)

no way will those mods require a 270 main on a stock engine/pipe/carb/intake.
plug chop that 240 and see where you're at, and definately report your findings, we need to start getting baseline jetting documented for this no lid/ 32:1 premix scenario, instead of guessing.
 
Stock = 230
Foam filter = +1 or 2
Pre mix = +1
No lid = +2

No guessing, a 240 main in winter with no airbox lid is a good way to cook a piston!
 
yep, 270 main @ sea level, minus 40 degrees F and a slight airleak

the wealth of proven information already on here does not become obsolete because of your 20:1 mix ratio math.
where's the +1 for each 20 degrees below normal summer temps ?

these are proven facts
http://www.blasterforum.com/threads/jetting-numbers-the-solution.17259/
show me prior proven jetting without a pipe above 250 ? that ran good ?
99.99% of all 260+ main jetting requires an aftermarket pipe. fact not fiction
 
Won't be doing to much riding or no riding till spring. I live in town and travel to quad parks. Its cold as "@#&!" here. There will multiple plug chops coming from the Blue and Yellow one. Both have different mods. Blue came with a box lid. Yellow did not. They get warmed up twice a week though.

Repacked ball joints and boots Saturday. Cleaned rust off shocks. This thing is a 95, 98, 00 put together.
As for this week. Its engine and swingarm swap preping. Boss Bearing swingarm kit to figure out how to install.


Also when I get bored I have a extra bottom end from the $100 carcass to learn how to split correctly. It had a skirt dropped in it.
 
Front suspension and brakes in place. New swing arm bearings in place. Rods are in the freezer.
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Whell, I got the project back together over the weekend. But having issues getting her running. She sputters and backfires. It ran fine before the frame swap.

Took her top end all the way down to inspect. Everything jug, piston, top, reeds, carb, intake looked good. Carefully reseated, torqued, and inspected all connects. Checked for spark, new plug, all worked. Cleaned carb. Piston and jug looked beautiful. She turns over and has good compression under her. But wont start. Act's like it wants to and will try sputter. Then backfires once after a few try's.
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since you just swapped everything to a newly painted frame, i'd suspect you didn't sand down to bare frame at the grounds, mainly the ground at the coil for ignition, but also at the voltage regulator for lighting ?
(all black grounds connect together inside the harness anyway)
the coil also needs grounded to bare metal frame inside it's mounts

the other causes of backfiring are bad reed petals and a sheared/missing woodruff key in the flywheel
 
It will run for a few seconds. Not let you throttle. Then backfires and shuts down.

I checked all the grounds. I knew the ground points and sanded them on install.

How could you shear a woodruff key just moving a engine?
 
Looked over carb, and everything looked fine.

When I removed the jug lid. I noticed the piston and top were really wet (enough I could wipe it off) and had some dark oil tint to it.