What brand chip? And we've had nothing but problems with almost every newer Dodge we've had. Now we have our Jeep Wrangler... POS! Now lets not get side tracked and derail the thread!
The reason he is having a hard time getting up that hill is because it's so technical. It has nothing to do with incline and lack of power.
Dont get this cylinder ported, because if it blows again, thats wasted porting you cant use again...
Putting a sleeve in a ported motor is the same cost as a stock one but it is quite a bit more than just doing another bore/hone. Didn't you say that $20 Craigslist cylinder was stock bore? If so that is a steal and I'll go pick it up if you don't want it. The last smoked cylinder I bought was $65 and I spent $115 over the cost of a re-bore having the CR500 stud mod and exhaust heli coils put in because it was in rougher shape than I anticipated (eBay).
That sounds like a good plan. I would just recommend having the piston measured by a professional. That cylinder I posted a pic of was in spec according to the owner so he just slapped a new piston in and called it good. He managed to get ~20 hours of riding out of it for $150 (piston and gaskets) and I caught it failing before it had a meltdown. It's hard to say whether it was the minor air leak or his haste to get it running but either way wouldn't be sitting in my garage right now if he would've taken the time to do it right. What made you decide to run the stock head.
Ok last post on this thread. The only reason you were having heat issues is because you had an airleak. You don't think there are other ported blasters that ride in the dunes without heat issues.
Aircooled has nothing to do with being able to ride in the dunes what do you think people did before the mid 80's ?
air cooled is not ideal for sand, if you have ever rode sand you would know, it spins and spins without much moving.
I live in michigan we have dunes all over.
I have had my suzuki tm400 at the dunes tons of times and never had an issue.
I think its more of a jetting issue then anything.
it was an airleak that caused the hole, maybe detonation also i was told, all im saying is aircooled is not ideal for the sand, ken o connor said the same thing,