Need a '05 Schematic

Muggzy · Jul 23, 2011

Hey all,
I'm rebuilding a 2005 that I got (all blown up) and my schematics don't match the what's left of the original wiring. In some cases colors are wrong and other cases there are colors in the harness that don't exist in the schem.
Also, there's a CDI box nearly the size of a cigarette pack and no separate TORS module.

TORS and oil tank were deleted and the harness was hacked pretty bad. The front headlight and rear tail light (anyone got one?) were chopped out also. I wanna replace the lights and the missing light/kill switch with the stuff off my earlier build: http://www.blasterforum.com/full-rebuilds-128/if-you-give-mouse-cookie-29774/index14.html#post518376

Anyone know of a good LED Tail/brake light for this either?

cole454 · Jul 24, 2011

I already posted in the headlight thread , but I'll copy relevant info here.

The 03+ blasters had the TORS system built into the CDI box. To delete TORS on those there is a wire you need to connect. Not sure which but a search here on the forums should find that out quick.

Also here is a link to the manual supplement for 03+. Should have the schematic you need.
YFS200 Service Repair Manual (LIT-11616-07-20) - 1988-2006

Muggzy · Jul 24, 2011

cole454 said:
I already posted in the headlight thread , but I'll copy relevant info here.

The 03+ blasters had the TORS system built into the CDI box. To delete TORS on those there is a wire you need to connect. Not sure which but a search here on the forums should find that out quick.

Also here is a link to the manual supplement for 03+. Should have the schematic you need.
YFS200 Service Repair Manual (LIT-11616-07-20) - 1988-2006

Cole, You're awesome man. That's just the ticket. Reps for ya I:I

scotj77 · Jul 24, 2011

cole is the search function master! hooks me up all the time

Muggzy · Jul 24, 2011

scotj77 said:
cole is the search function master! hooks me up all the time

Yeah, I have mixed results with searches. Sometimes it's down right embarrassing

Racer51 · Jul 26, 2011

not an 05 but I do have a 2001 if you want it I'll post on this thread for you.

Muggzy · Jul 26, 2011

Racer51 said:
not an 05 but I do have a 2001 if you want it I'll post on this thread for you.

Big thanks Racer51, but I did get it (it's in that link in the 2nd post) . The '01 scheme is not the same. From what I just learned, the wiring changed for '02+

Racer51 · Jul 26, 2011

Awesome good luck I know most of them are realitivley similar

PGH PA 2 STROKE · Jul 28, 2011

there ill be a yellow wire wire a black stripe on it thats ur tors wire ....connect it into a ground aLL black wire that will take care of ur tors problem for 03+ years

royalt67 · Jul 29, 2011

PGH PA 2 STROKE said:
there ill be a yellow wire wire a black stripe on it thats ur tors wire ....connect it into a ground aLL black wire that will take care of ur tors problem for 03+ years

Yep, most people just connect the two wires to the throttle switch together. It's a snap.

Muggzy · Jul 30, 2011

Thanks for all the help people. Thanks to the schematic, I already tied the yel/blk TORS wire coming out of the CDI unit* to ground. That way I could re-use the connectors from the carb and the throttle switches to reconstruct other parts of the harness.

*the cigarette pack sized box under the front plastic

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