My 1st Blaster

Got some more done on it today. Did a little on the swing arm and A arms. Need to pop to engeering shop and get some bolts tomorrow,

A arm skids.
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Not tightened them up yet.
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Made a set of frame plugs as the ones I brought are to loose. Also machined a little off the stem bushes.
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Bolted up the discs and sprocket.
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Going to be starting on the A-arm and front shock install tomorrow.
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After getting playing with grease for a bit I got the front hubs on.
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Upper A-arms and tie-rods sorted.
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Then played with more grease and got the lower A-arms installed and the shocks.
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Rear shock installed.
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Grab bar number plate bracket bend to angle. Fuel cap installed. :)
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Good clearance for the skid plates at full drop.
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Got the brake calipers out ready to rebuild tomorrow and will also throw the upper A-arms on. Really sick of playing with grease. lol. :)
 
Forgot to say I dropped the seat off to a shop that builds v8 trikes in my town and they are going to recover my seat for me. They build there seats there and cover them. :) Yeah could have done it myself but I have done one in the pass on a CR125 and hated doing it.

ENGINE: 350 Chev – Vortec, HORSEPOWER: 330 @ 5000 rpm, TORQUE: 380 @ 3800 rpm
http://www.jamesd.co.nz/
 
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Had a sh*t day today working on the bike.

I started off rebuilding the rear master cylinder. 1st the end of the shaft was mushroomed out so you could not thread a nut on so had to grind it back a little then I seen the shaft is to long. :( grrrrr. Ended up using the old shaft and clean it up looked like new after and used the washer off new one. Got it together and onto the bike. Pink line in the photo is how the end of the shaft was.

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Then moved on to rebuilding the rear brake caliper. Oh crap 2 rubbers are not included in the rebuild kit. So had to clean the old ones and use them. 2 Parts in pink not part of the rebuild kit but they are included with the front caliper kits. Also the o-ring in the caliper is also not included and I could not get the old one in so had to go buy a new one from automotive shop. In the end I got the caliper together with park brake block off plate installed.

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So at this time I was pissed off and moved onto the front calipers. Rebuild kits for the front calipers are perfect.

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Next I installed the front calipers onto the hub/steering knuckle's. Spin the hub on the right hand side to make sure it spins and all good. Spin the hub for the left side and bang. oh crap what now. The magnet bolt is hitting the caliper bracket. After a look at photos and remember the bolt holes on the stock discs are stepped but after market ones are not so the bolt sticks out more. So I just remove the magnet and install stock bolt an removed the speed sensor bracket. Speedo dash is not getting installed now. May look into installed in on the rear when I come to putting it together.

So after doing all this crap I did some easy stuff and installed the upper A-arms. Will need to be adjusted when I get the hubs and wills all on that's why the middle spacer in not installed as its a pain to get in.
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Also put some parts together on the swing arm.
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After that I gave up and went on computer listening to music. Think tomorrow I will install the bearings and seals in swing arm. Hopefully tomorrow is a better day.
 
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Looks like my blaster has a name: Twilight Sparkle. (From My Little Pony) Thanks to my boss after I showed him a photo of my blaster.

So I did a Photoshop.

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i would finish putting that together in a room in your house so you can preserve it for life.And need to dissassembly to even be removed from a door frame:eek:
sick work! Lots of money involved.
PROPS
 
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Mark, I am loving this build. I like the color. If I was building one, I'd do orange as the main color. Still love it. I've been following this build for a year. I'm sitting on the porch now with a dip in and just reading through the forums. Bad ass build mark.
 
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Thanks dude. I did a YFZ450 frame safety bright orange about 5 years ago with black fenders.

Oh just to top it off my hair matches the frame. :oops:
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Did a little over the last 2 days. Bee relaxing as I go back to the slave driver called work on Monday.

Calipers mounted.
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Spacer is a lot easier to install after shaving a little off it. Don't need to beat it with a hammer now.
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Steering stem and handle bars back on for 3rd time lol. Shaving a little off both the lower steel bushes worked perfect.
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To give you a idea of the frame colour with the fender colour.
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Now that the steering stem is in and I have the tank and tank cover mounted I have found another problem. The stem clamp mount hits the tank cover. Will have to do some cutting on the cover tomorrow. This is not even at full lock.
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Video of the stem hitting tank cover.
 
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Hot day here 31c. Been in shed most of day working on Twilight Sparkle. :rolleyes:

Had a look at the tank cover and its got a thick end on it and I don't have a heat gun or gas touch to bend it so went and cut it to a curve. Parts I removed.
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Mounted the front fender to make sure I had no fitment problems and all good. Also sorted out the new bolts for it.
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Then moved onto the read fender and fitment perfect no adjusting needed.
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For where the old heal guards mounted I made up some aluminum brackets. All bolts loose at moment as I will be removing fenders to install wire harness.
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Rubber mounted P clamp around Nerf bar same as the ones I used on A-arm skids.
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Coffee time.
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Loosely mounted the steering knuckles to arms.
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Also mounted the tie rods.
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Relaxing now. Work tomorrow.
 
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Mounting parts on handle bars and steering.
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Removed the dog bone shape aluminum part off the top of the brake res.
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Time to play with more grease. :) Install swing arm bearings and seals.

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Installed rear shock.

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Haven't been doing much on it lately. Need to get the axle carrier together.
 
Yesterday at mates we media blasted the chain adjusters and I painted them last night.
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Got the axle bearings / Seals installed tonight. Another greasy job done. :D
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Already to got together.
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