hey awk I cant seem to find pictures of you set up on here anymore. my brakes still don't work on the blaster ( although I did the same gixsr brake on a mini quad and it works) im thinking that my brake lever is too long after the pivot point. making it so hard to push ill post a picture in the morning and maybe someone could let me know what they think
first off, the rod into the master MUST be pushing exactly straight up into the master, that includes all directions.
front to back and side to side, look at it from all angles to insure it is, if not it will jam and not push up in completely and not pump enuf fluid.
or the system needs rebled, which requires the caliper off the bike and held upside down so the bleeders face upwards to allow all air out.
they are mounted that way on the gsxr's, but we flip them for on these blasters, that allows the crossover between the 2 pistons to trap air.
if that doesn't help, i'd suspect the master, i've had a few that just will not pump enuf fluid, or have crystallized fluid inside which can be cleaned out,
ordering another master is about the same price as a rebuild kit for them.
and yes, the pedal as i make them has very little travel, and i'm not sure why anyone wants 2-3 inches of pedal travel ? (just because thats what they're used to with the cable brakes ?)
1/2 - 1" does the job just as good, and keeps your foot up above the peg and out of harms way.
they work off of the amount of pressure applied, not how far you can push the pedal.
very slight pressure will slow you down, firm pressure to lock them up and stop.
either way, it beats standing on a cable brake pedal, pushing it 4-5 inches down and hoping to stop