1ST REBUILD WITH MY NINE YEAR OLD

[GERMAN_WARRIOR]

HERE ARE SOME START PICS. PLEASE GIVE ME SOME GUIDANCE AS THIS IS MY FIRST. IM INCLINED SO ILL UNDERSTAND YOU. I NEED HELP GETTING THE FLYWHEEL OFF. I REMOVED ALL THE LITTLE SCREWS AROUND THE SIDES AND I DONT HAVE A TOOL. WHAT SHOULD I USE? ALSO DRILLED OUT ALL THE SCREW HEADS THAT HOLD CASING TOGETHER AND MOTOR WONT SEPERATE. IM LOOKIN AT SHOP MANUAL HERE AND THERE. IS THE BOLTS UNDER THE FLYWHEEL THAT HAVE TO COME OUT?

ALSO ITS BORED .50 OVER WITH NEW CLUTCHES. WHAT ELSE SHOULD I DO WHILE IM WIRE WHEELING METAL PARTS FOR PAINT AND WAITING ON ALL NEW BUSHINGS AND BEARINGS ALL THE WAY AROUND.

I THANK YOU IN ADVANCE FOR HELP AND IDEAS !!

 

[GERMAN_WARRIOR]

ALSO I NEED A LEFT FRONT FENDER FOR A RIGHT. I ORDERED A 14 TOOTH FRONT. DO I NEED TO GET A 42 REAR SPROCKET? WHAT DO YOU RECOMMEND?

 

[Jabbahoo]

On taking the flywheel off you will need a flywheel puller. Cheap tool.

 

[98blaster+4]

in order to split the cases you need special tools
or you could take it to a shop ,but they are very easy to mess up ,i dont recomend doing that part yourself

also the flywheel requires a special tool also ,its only about 13 dollars at the yamaha dealership

with the rear sprocket you will need to decide whether you want a higher top speed or if you want to take off quick

 

[GERMAN_WARRIOR]

ID LIKE QUICK TAKEOFF ILL GO BUY THE TOOL I NEED TODAY. THANKS.

 

[specialized7]

hey you should take your caps lock off

 

[GERMAN_WARRIOR]

alright then. im at work and this is what i have to do. legal documents have all kindsa lame rules.

so i rather read every thread and check out evey bike on blaster forum all day, everyday

 

[blasterfreek30]

hey, there is two long screws on the stator, that is holding ur cases together

 

[GERMAN_WARRIOR]

thanks. i think from researching that 1. i need the tool. and 2. i need to stop getting pissed and smashing sh*t with a hammer. lol. did u see pics on the other threads? ill let you know how i progressed tonight.

 

[blasterfreek30]

also make sure that you label wear every bolt goes to the cases because they r all different, get a peice of cardboard draw out a mock up of the case, and punch each bolt threw where it should go on the case, that way theres no guessing when u put them back together

 

[GERMAN_WARRIOR]

sh*t i already put everything i remove in a big round container of parts stripper to prep for reinstall. i just ebayed a whole nut and bolt kit tho! i cant wait for all the ebay stuff to come. ive got too much to do first tho.

 

[blasterfreek30]

lol OH BOY!!

 

[GERMAN_WARRIOR]

i already have every nut and bolt in parts cleaner soaking. i got the full bolt kit from ebay tho for the build back

 

[blasterfreek30]

it would be nice if the bolt kit came labled so u know where everything goes

 

[GERMAN_WARRIOR]

MOST LIKELY NOT

 

[GERMAN_WARRIOR]

before and after.
blasty had a date with a wire wheel. the wheel lost. man this is gonna take a few more hours

 

[GERMAN_WARRIOR]

new photos

blasty gets mannnnnnn!!I:I

 

[GERMAN_WARRIOR]

blasty GUTS. oops