How To Install Oil Injection Block Off Kit

[200nemo]

is there a problem with just blocking of the pipe to the carb and leaving every thing how it is

 

[Blaaster]

is there a problem with just blocking of the pipe to the carb and leaving every thing how it is

Problem the pump will eventually seize and strip the teeth off the plastic gear and dump little bits of plastic everwhere.

 

[200nemo]

do you necessarily need the whole kit to complete the job or just the clutch cover gasket:-/I:I

 

[mortimer]

deff need the gasket but when its off pull the white plastic gear held on by a c clip leave the pump replace the gasket and ride on.

 

[200nemo]

deff need the gasket but when its off pull the white plastic gear held on by a c clip leave the pump replace the gasket and ride on.

thanks so much so no need for the rest of the kit:-/ you jjust saved me $40

 

[Blaaster]

Don't forget to plug the injection nipple on the carb.

 

[200nemo]

thanksI:I will do8-|is that all

 

[blasterbastard]

On my 01 blaster i took of ank and plugged up the line that goes to the tank in the back of the quad

 

[Blaaster]

On my 01 blaster i took of ank and plugged up the line that goes to the tank in the back of the quad

If you did only just plug up the line,and left the pump in situ, and not allowed any oil to lubricate it, then expect the pump to sieze.

The little gear will spit it's teeth and cause all sorts of problems.

 

[blasterbastard]

ooooooooo noooooooooo

 

[blasterbastard]

but can i just take the gear off????

 

[Blaaster]

but can i just take the gear off????

Yup, but plug the nipple on the carby.

 

[Master_Blaster1]

Don't forget to plug the injection nipple on the carb.

Can somebody show me on the carb with a pic exactly where it is?

 

[Awk08]

Can somebody show me on the carb with a pic exactly where it is?

kicker side of carb, this one already has an 1/8" cvacuum cap installed on the brass nipple

 

[Master_Blaster1]

How do you plug it?

 

[Wifesblaster]

Put a cap on it as shown in the pic

 

[Awk08]

How do you plug it?

either cut the hose about 2" from the carb, inject a little rtv silicon and jam a slightly larger bolt into it, allow to dry.
or pick the brass clip off the hose, remove hose and put an 1/8" vacuum cap on it, available at any auto parts store

 

[BEANO52]

To do the "gear removal" and "plugged line to carb" method.

• Is this done, or rather, can this be done with the motor installed on the frame?
• Will I need both gaskets 2 & 7, or just one of them?

Thanks in advance!

 

[Awk08]

To do the "gear removal" and "plugged line to carb" method.

• Is this done, or rather, can this be done with the motor installed on the frame?
• Will I need both gaskets 2 & 7, or just one of them?

Thanks in advance!

yes, it can be done with the engine in the frame, you'll need to remove the foopeg/heel gaurd, kickstarter and clutch cover, i've reused clutch cover gaskets if they don't tear in the process,
but if thats the original gasket ? replacing it is probably in the cards.
the other gasket (#2) shown for the stator cover is rubber, reusable, and on the other side of the engine, no need to remove that side

 

[BEANO52]

Thank you very much! I am sure that the crankcase gasket will need replaced.