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Did the seal need to be tapped in, or did it just fall into place? If there is any grooving on the sealing surface, (in this case the collar) the lip seal will never seal. You might be able to temporarily get away with moving the seal farther in or out away from the groove. Was there an oring on...

Absolutely, but I doubt it would ever clear out. It sounds to me that your needle is off. Is this the stock carb? Which needle, and clip position?

The effects of ethanol are bad enough at E10, why would you want to add more? I see the effects of this every day at work (Stihl Tech) Gas begins to break down in a month under ideal conditions. When running alcohol, you need to purge the alcohol out of the fuel system after every use, or you'll...