engine poblem

blastersharpe

New Member
Aug 26, 2013
19
0
0
36
hi guys
just had engine rebuilt run it in for 2 hours
running mint

few days later started it wouldn rev was reving low and as if it was hitting a limiter
and it cut out
started it again kick start got stuck down so pulled it up quick same happend with the reving then bang stopd dead..
pulled the side casing off clutch side and a cog fell out in half
not very big ..
how do i put pics up to show you guy?
cant see where it has come from...
now quad wont push start or bump and if you put it in gear you can still push it as if its not in gear
an ideas?
can still select all gears tho :eek:
 
without even looking at the pics, that small gear/cog is the one from the back of the clutch basket.
it is not replacable.
you need a new clutch basket.

the bogging/rev limiter problem sounds like a TORS system malfunction
or possibly parking brake switch if 03+ blaster


88-02 tors removal:
http://www.blasterforum.com/do-yourself-20/how-remove-your-tors-655/

03+ tors removal:
http://www.blasterforum.com/do-yourself-20/03-06-tors-removal-diy-41973/

if 03+ ? just unplug the parking brake switch located on the clutch lever.
 
Sorry about the pics guys....ye was the clutch housing gear :( found one tho £48 delivered so not too bad....right ok any kits that you can buy from the uk to get shot of the tors system? Heard they play up might aswell get rid of it while I'm at it here lol..
It's only happened since i unplugged the parking brake and took it off
Snapped my clutch leaver and put a whole new one on and took the one off with the parking brake could this be why?

Cheers for your help so far guys thanks