Flywheel to Crank Lapping Vid

Awk08

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Jan 30, 2009
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Haven't seen any videos of this crank lapping process on here, and seeing is much simpler than explaining.

If you've broken a flywheel key, chances are your crank/flywheel needs lapped.

Inside the flywheel has a matching taper to the crank end.
This taper fit of the flywheel to the crank is what holds the crank tight.
The woodruff key is only an indicator for timing, it is not intended to hold the flywheel in position, the proper torque of the nut and taper fit is.
It's not a bad idea to do this lightly as shown in the vid below if you have your flywheel of for whatever reason.
If you have it off for a broken key, it may take a little more than shown to remove any scarring or corrosion, to get the 2 tapers back to a tight fit ?


 
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Great vid.

Often the flywheel is in worse condition than the crankshaft and lapping it is easy.
If there is a fair amount of damage to the crankshaft the process can be speeded up by cleaning up the taper on the shaft by polishing it with a strip of fine abrasive paper.
 
What would be the benefit of doing this ? What kinds of problems could this not being right cause ?
If the crankshaft and flywheel are damaged by a flywheel spinning, the chances of it spinning again very soon is great.

The flywheel is not held from spinning by the Woodruff key, it is held by the interference fit on the tapered shaft.

The key is there to set the spark timing..
 
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If the crankshaft and flywheel are damaged by a flywheel spinning, the chances of it spinning again very soon is great.

The flywheel is not held from spinning by the Woodruff key, it is held by the interference fit on the tapered shaft.

The key is there to set the spark timing..
Makes sense. Tkx for the info